Vortex Pulsation Self-Cleaning System 涡流脉动换热器除垢防垢自动清洗机

Online automatic cleaning for heat exchangers — no shutdown, no chemicals, no external water. Ex db IIC T6 Gb certified. 换热器在线自动物理清洗 — 无需停机、无需化学药剂、无需外部水源。最高等级防爆认证。

✓ 无需停机 No Shutdown ✓ 无需化学药剂 No Chemicals ✓ 无需外部水源 No External Water ✓ 无空蚀损伤 No Cavitation Erosion
18-22%
Steam Savings 年蒸汽节省
~20%
Production Gain 生产效率提高
0
Shutdown Loss 停产损失
≤1kWh
Daily Power 24小时耗电
Vortex Pulsation Cleaning Machine Models WD-4F WD-6F

Scaling — The "Parasitic Disease"

换热系统积垢 — 工业生产的"寄生"病
Fouling buildup in heat exchangers is the silent killer of industrial efficiency.
🔥

Severe reduction in thermal conductivity 导热性严重降低

Scale deposits act as thermal insulators, dramatically reducing heat transfer efficiency. 水垢沉积物充当隔热层,大幅降低换热效率。

📉

Decreased production efficiency 生产效率降低

As fouling thickens, equipment output drops continuously until forced shutdown. 随着结垢增厚,设备产量持续下降,直至被迫停机。

⚠️

Compromised safety & stability 设备安全性、稳定性无法保障

Blocked passages create pressure imbalances and safety hazards. 堵塞通道造成压力失衡,带来安全隐患。

💲

Significant energy consumption increase 能源损耗大幅增加

Heating systems must work harder to compensate for fouling losses. 加热系统必须加大功率运行来弥补结垢损耗。

10-30
Days until forced shutdown 平均每10-30天需停车清洗一次
10-30%
Energy loss due to fouling 能源损耗达10-30%

Traditional Methods — All Have Major Limitations

传统清洗方式 — 均有严重缺陷
Every conventional cleaning method introduces new problems.
Method 方法Description 说明Disadvantages 弊端
Manual Mechanical 人工除垢 Shutdown cleaning with traditional impact methods (hammering, drilling, flushing). 停产清洗,敲打、捅、钻、冲洗等传统冲击方式。 Low efficiency, labor-intensive, equipment damage. 效率低、劳动强度大、无法保证设备完好。
High-Pressure Water 高压水清洗 Shutdown cleaning with high-pressure equipment. Nozzle replacement frequent. 停产清洗,高压设备投入资金大,喷嘴配件更换频繁。 High equipment cost, safety hazards. 设备投入大、成本高、存在安全隐患。
Chemical Cleaning 化学清洗 Shutdown cleaning with acid solvents. 停产清洗,采用酸类溶剂清洗。 Severe corrosion, environmental pollution (BANNED!). 严重腐蚀设备、污染环境(已禁止!)。
Softened Water / Chemicals 软化净水/给药阻垢 Large-scale heating and power plants. Still requires periodic descaling. 大型供热及发电企业采用,但仍需定期除垢。 High system cost, still requires periodic descaling. 建设和运行成本大、终端仍结垢。

Existing Anti-Scaling Devices — Limited Effectiveness

现有除垢仪器 — 效果有限
None can achieve online cleaning + permanent anti-scaling.

Ultrasonic Devices 超声波除垢设备

Delay scaling but cannot remove existing scale. 延缓结垢,但不能除垢。

Electronic Descalers 电子除垢仪

Must be used with chemical anti-scaling agents. 须配合阻垢剂使用。

Electronic Pulse Devices 电子脉冲除垢仪

Only for domestic hot water — cannot descale. 无法除垢,只能用于生活热水管路阻垢。

Our Solution — The World's Most Advanced Physical Cleaning Technology

我们的解决方案 — 全球最先进的物理清洗技术
Six core advantages that redefine industrial maintenance.
01

Online Installation 在线安装

Install while equipment is running. No shutdown required. 设备运行中即可安装,无需停产。

02

Auto Physical Cleaning 自动物理清洗

Fully automatic operation. No manual intervention needed. 全自动运行,无需人工干预。

03

Descaling + Anti-Scaling 除垢阻垢同步

Removes existing scale while preventing new deposits. 去除现有水垢同时防止新垢生成。

04

Zero Chemical Residue 体系清洗无残留

Pure physical process. No chemical contamination. 纯物理过程,无化学污染。

05

Low Operating Cost 低成本运行

Consumes ≤1 kWh per day. Minimal maintenance. 24小时耗电不超过1度,维护成本极低。

06

Non-Destructive 无损伤清洗

Controlled cavitation removes only fouling, never the metal wall. 可控空化仅去除污垢层,不伤管壁。

System Components — Three Core Modules

系统组成 — 三代核心部件
Automatic control power supply + vortex pulsation generator + waveguide.

Core Components 核心部件

1. Automatic Control Power Supply 自动控制电源
16-kHz operating frequency, inductive output. 16kHz工作频率,电感输出。

2. Vortex Pulsation Generator 涡流脉动发生器
Converts electrical signal to mechanical wave. 将电信号转换为机械波。

3. Waveguide 波导管
Delivers mechanical wave to target fluid precisely. 精确将机械波传递到目标液流。

Product Models 产品型号

WD-4F Ex-Proof WD-4F防爆型
Ex db IIC T6 Gb / IP66 最高防爆等级
WD-4F Standard WD-4F普通型
Standard industrial use 标准工业应用
WD-6F Ex-Proof WD-6F防爆型
Ex db IIC T6 Gb / IP66 最高防爆等级
WD-6F Standard WD-6F普通型
Standard industrial use 标准工业应用
Connection: 连接方式:Ex-proof aviation plug signal cable / Signal cable + one-touch switch. 防爆航插信号线 / 信号连接线 + 一键式开关。
System Components — Three Core Modules: WD-4F Standard / WD-4F Ex-Proof / WD-6F Standard / WD-6F Ex-Proof

How It Works — Controlled Vortex Cavitation

工作原理 — 可控涡流空化效应
A six-step physical process that breaks down scale at the molecular level.
1

Electrical Signal 16-kHz 电信号 16kHz

Control power supply outputs low-frequency electrical signal. 自动控制电源输出低频电信号。

2

Mechanical Wave 机械波

Generator converts electrical signal to mechanical wave. 涡流脉动发生器将电信号转换为机械波。

3

Low-Pressure Zone 低压区形成

Waveguide impacts fluid continuously, creating a low-pressure zone. 波导管持续快速冲击液流,形成流场低压区。

4

Three Effects Simultaneously 三效应同时发生

Vortex cavitation bubbles + phase change steam bubbles + gas nucleation bubbles. 涡流空泡 + 相变蒸汽泡 + 气核析出气泡。

5

Bubble Collapse Impact 空泡溃灭冲击

Bubbles collapse in high-pressure zone, generating powerful impact force. 气泡从低压到高压区高速凝结溃灭,产生强大冲击力。

6

Scale Breakdown & Removal 垢层粉碎剥离

Micron-sized particles peel off layer by layer. 沉积结垢以微米级悬浮微粒逐层剥离。

Working Principle - Controlled Vortex Cavitation
Vortex Cavitation Effect — Low Pressure Zone Formation and Bubble Collapse Impact
Controllable Intensity 可控强度
Metal Corrosion Resistance Level 1 金属耐蚀1级
Removes scale only, NO metal damage 只除垢不伤金属
Controlled cavitation removes fouling only 可控空化仅去除污垢层

Feature 1: Online Installation & Automatic Physical Cleaning

特点1:在线安装 · 在线自动物理清洗
The heat exchanger cleans itself while operating normally.

Online Installation — No Shutdown Required 在线安装,无需停机

The cleaning machine forms a closed-loop cleaning system with the heat exchanger, performing continuous, dead-angle-free descaling. 清洗机与换热装置共同形成闭路清洗体系,对其进行无死角连续除垢作业。

  • 01
    Uses the heat exchanger's OWN operating fluid as cleaning medium. 利用换热装置内各类流动的介质产生涡流空化效应。
  • 02
    Faster flow rate = better cleaning. Effective as long as flow meets normal operating requirements. 流速越快效果越好,只要不低于换热器要求流速即可。
Online Installation Feature

Feature 2: Automatic Anti-Scaling — Simultaneous Descaling & Anti-Scaling

特点2:自动阻垢 — 除垢阻垢同步
Permanent protection through continuous vortex cavitation.

Dynamic Equilibrium Anti-Scaling State 动态平衡防垢状态

The generator continuously acts on the target fluid, preventing salt crystals from adhering to tube/plate walls. 发生器对靶件液流连续作用,抑制盐垢附着在换热装置板(管)内壁。

  • 01
    Cleaning machine continuously operating. 清洗机持续工作。
  • 02
    Vortex cavitation effect prevents salt crystal adhesion. 涡流空化效应抑制盐垢附着。
  • 03
    Descaling + anti-scaling permanently maintained. 除垢阻垢同步进行,永久防护。
Anti-Scaling Feature

Feature 3: Three Gentle Cleaning Stages

特点3:三个温和的清洗过程
Initial full cleaning: 7-18 days, then permanent anti-scaling.

Gradual, Non-Destructive Scale Removal 渐进式、无损除垢

Unlike aggressive mechanical cleaning, our system uses controlled cavitation to gently break down scale over time. 与激进机械清洗不同,我们的系统使用可控空化在时间内温和地分解水垢。

  • 4-10d
    Cracking: Micro-cracks form in fouling. Cavitation fluid penetrates into the scale layer. 裂渗:垢层在涡流空化作用下逐步产生大量细微裂纹。
  • 3-8d
    Peeling: Fouling peels layer by layer. Micron-sized particles flow out with the fluid. 剥离:垢以几十到几百微米状态逐层脱落。
  • Permanent
    Anti-Scaling: Continuous protection. Descaling + anti-scaling permanently maintained. 阻垢:清洗机持续工作,除垢和阻垢永远存在。
Three Gentle Cleaning Stages

What You Gain — Real Economic Benefits

客户收益 — 实实在在的经济效益
Measurable ROI across energy, production, and maintenance.
18-22%
Steam Savings 年蒸汽节省
Annual steam cost reduction. 年蒸汽费用显著降低。
~20%
Production Gain 增产增效
Average production efficiency increase. 生产效率平均提高约20%。
0
Shutdown Loss 停产损失
Online cleaning eliminates downtime. 在线清洗不停机,停产损失归零。
≤1kWh
Operating Cost 运行成本
Consumes ≤1 kWh per 24 hours. 24小时耗电不超过1度。

Case Study: Hebei Biotech Group — Industrial Wastewater Evaporator 河北某生物科技集团 — 工业废水蒸发器

Evaporation: 6.6 → 8.5 m³/h (+20%) 蒸发量提高20%
Steam savings: ¥130,000/year 年蒸汽节约13万元
Shutdown loss: ¥18,000,000 → 0 年停产损失1800万→0
Cleaning cost: ¥250,000 → near zero 清洗费用25万→极低

Inner Mongolia Alashan Lange Biotechnology: Avoided ¥27.6M Loss 内蒙阿拉善兰格生物:避免2760万损失

Prevented: Major shutdown losses 避免了重大停产损失
Result: Continuous production maintained 保持了连续生产

Jilin Chemical Fiber: Saved ¥2M/year 吉林化纤子公司:年节省200万

Before: 10-day shutdown every 40 days, ¥600,000 per cleaning 之前:每40天停车10天清洗,每次60万
After: Zero shutdown, continuous operation 之后:零停车,连续运行
Savings: ¥2,000,000/year 年节省200万元
Real-world Installation Cases — Multiple Industries and Equipment Types

Wide Applications — All Heat Exchanger Types

应用领域 — 覆盖所有换热器类型
Proven across 10 industries and 9 equipment types.
Chemical 化工
Power Plants 电力
🍫
Sugar 制糖
🌊
Salt 制盐
📜
Pulp & Paper 造纸
Petrochemical 石化
Oil & Gas 石油
🍷
Food & Beverage 酿酒/食品
🏠
District Heating 供暖
👚
Textile & Dyeing 纺织印染

Applicable Equipment Types 适用设备类型

Plate HX / 板式换热器 Shell & Tube / 列管式 Spiral / 螺旋板式 U-Tube / U型管式 Wide Channel / 宽流道板式 Condensers / 冷凝器 Evaporators / 蒸发器 Boilers / 各类锅炉

Simple External Installation — Welding & Clamp Methods

安装方式 — 外部安装,简便高效
Customized installation: quantity, angle, and position precisely designed per heat exchanger type.
Welding Installation Method

Welding Method 焊接法

For areas where hot work is permitted. External welding installation. Number, angle, and position per technical requirements. 适用于可动火区域换热器外部焊接安装,严格按技术要求确定数量、角度、位置。

Effective cleaning distance: up to 25 meters per generator 每台发生器最远25米有效清洗距离
Clamp Installation Method

Clamp Method 卡箍法

For no-hot-work areas where flange cannot accommodate welded nuts. Equally effective cleaning with dead-angle-free coverage. 适用于不能动火区域法兰无法焊接螺母的场合,同样实现高效清洗无死角覆盖。

Effective cleaning distance: up to 25 meters per generator 每台发生器最远25米有效清洗距离

Certifications & Intellectual Property

产品认证与自主知识产权
Fully certified for the most demanding industrial environments.

🗸 Certifications 资质认证

  • Ex-Proof Certification 防爆合格证
  • Ex Mark: Ex db IIC T6 Gb 防爆标志
  • Protection Rating: IP66 防护等级
  • Ex-Proof Inspection Report 防爆检验报告
  • Product Quality Inspection Report 产品质检报告
  • Compliant with GB/T 3836.1/2-2021 满足防爆标准
  • Compliant with GB/T 4208-2017 满足防护等级标准
  • Certified by National Authority 国家权威机构认证

🗸 Intellectual Property 知识产权

  • Invention Patent (Granted) 发明专利(已授权)
  • Multiple Utility Model Patents 实用新型专利(多项)
  • Trademark Registration 商标注册
  • Independent Intellectual Property 自主知识产权
  • Fills a Domestic Technology Gap 填补国内技术空白
  • World-Leading · Globally Unique 国际领先 · 全球唯一
HIGHEST LEVEL

Ex db IIC T6 Gb / IP66 最高等级防爆认证

Suitable for the most demanding environments — from offshore platforms to desert refineries. 适用于最严苛的环境 — 从海上平台到沙漠炼油厂。

Case Study Videos — Real Results

企业案例视频 — 真实效果
21 real-world installations across industries.

Shandong Geothermal Plate HX Cleaning 山东某地区地热板换清洗

District Heating

Jilin Oilfield Water Jacket Furnace Cleaning 吉林油田某采油场水套炉清洗

Oil & Gas

Beijing Industrial Park Heating HX Cleaning 北京某工业园供热板换清洗

District Heating

Inner Mongolia Highway Service Boiler Cleaning 内蒙鄂尔多斯高速公路某服务区锅炉清洗

District Heating

Yunnan Aluminum Al(OH)3 Production HX Cleaning 云南某铝业氢氧化铝生产板换清洗

Chemical

Hebei School Heating HX Cleaning 河北某学校供热板换清洗

District Heating

Shandong Chemical Group Condenser Cleaning 山东某化工集团冷凝器清洗

Chemical

Heilongjiang Aluminum Group HX Cleaning 黑龙江某铝业集团板换清洗

Chemical

Alashan Lange Bio Multi-Effect Cleaning 阿拉善兰格生物科技公司多效清洗

Biotech

Alashan Lange Condenser Cleaning 阿拉善兰格冷凝器清洗

Biotech

Shandong Aluminum HX Cleaning 山东某铝业板换清洗

Chemical

Hebei Coking Plant HX Cleaning 河北某焦化厂换热器清洗

Petrochemical

Shanxi Chemical Plant HX Cleaning 山西某化工厂板换清洗

Chemical

Jiangxi Aluminum Al(OH)3 HX Cleaning 江西某铝业铝氢氧化铝生产板换清洗

Chemical

Shanxi Coal Mine HX Cleaning 山西某煤矿板换清洗

Mining

Heilongjiang Lanze Tech Multi-Effect Cleaning 黑龙江兰泽科技公司多效清洗

Multi-Effect

Hebei Biotech Group Multi-Effect Cleaning 河北某生物集团多效清洗

Biotech

Hebei Chengxi Tech Multi-Effect Cleaning 河北诚熙科技公司多效清洗

Multi-Effect

Hebei Lanrun Bio Multi-Effect Cleaning 河北兰润生物科技公司多效清洗

Biotech

Shandong Heating Station HX Cleaning 山东某供热站板换

District Heating

Xinjiang Chemical Plant HX Cleaning 新疆某化工厂板换清洗

Chemical

Jigao Chemical Fiber Condenser Cleaning 吉藁化纤冷凝器清洗

Textile

All videos are from real installations across China. 以上视频均为中国真实安装案例。

Contact Us

联系我们
We provide free remote technical assessment and custom installation design.

Shanghai Fangyou Technology Co., Ltd. 上海方又科技有限公司

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Contact Person 联系人

Sophia Wang / Wang Jiali 王佳丽

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Email 邮箱

wangjiali@fangyou-tech.com

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Phone 电话

+86 139 1168 9981

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Website 网站

https://fangyou-tech.com

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What We Provide 我们提供

Free remote technical assessment 免费远程技术评估

Custom installation design 定制安装方案设计

Remote installation guidance 远程安装指导

Performance verification support 性能验证支持